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Lean Six Sigma Black Belt
★★★★★ 4.5/5
Lean Six Sigma methodology is a systematic application that utilizes statistical tools and concepts to determine variations or defects to improve process quality and enhance customer satisfaction. The Lean Six Sigma Black Belt certification for quality management professionals is distinctively designed to develop managerial and leadership qualities. This Lean Six Sigma Black Belt course offers professionals in-depth knowledge and skills to implement Lean Six Sigma methodologies within an organization.
Training Options
Classroom Training
Online Instructor Led
Onsite Training
Overseas Training
Course Information
Part 1: Lean Six Sigma Yellow Belt
Course Objectives and Agenda
- An Introduction to Six Sigma
- What is Six Sigma?
- Six Sigma Belts
- Processes
- Key Terminology and Concepts
- Customers, Value, and Waste
- Key Metrics
The DMAIC Cycle
- What is DMAIC?
- Define
- Measure
- Analyze
- Improve
- Control
Yellow Belt Tools and Techniques
- The Lean Triad - 5S, Poka Yoke, SMED
- Voice of the Customer
- SIPOC
- Value Stream Analysis
- Heijunka
- Variation and SPC
- Data and Process Capability
- Process Efficiency
- Identifying the Root Cause
- Solving Problems
- Kaizen Events
- Lean Teams
Lean Six Sigma Yellow Belt Examination
Part 2: Lean Six Sigma Green Belt
- Objectives of Lean Six Sigma Green Belt Training
- The Role of the Lean Six Sigma Green Belt
- Lean Six Sigma Green Belt Agenda
Improvement Methodologies
- DMAIC
- 3Cs
- 8Ds
- Plan, Do, Check, Act
- Kaizen
- DFSS
SPC Basics
- Terminology
- Data Types
- Normal Distribution and Standard Deviation
- Process Capability
Lean Management and Cell Theory
- The Role of the Lean Manager
- Work Cells
- High Performing Teams (HPTs)
- Rapid Action Teams (RATs)
- Visual Management
- Bruce Tuckman’s Group Development Model
- Emotional Cycle of Change (ECOC)
- Personality Styles
- Dealing with Resistance
Risk Management
- Lean Six Sigma Green Belt Risk Management
- Failure Mode and Effects Analysis
DMAIC for Green Belts
- Define Phase
- Measure Phase
- Analyse Phase
- Improve Phase
- Control Phase
SPC Tools and Techniques
- Frequency Distribution Tables
- Bar Charts and Histograms
- Pareto Charts
- Box and Whisker Plots
- Normal Distribution and Control Charts
- Calculating Process Efficiency
- Scatter Diagrams and Regression
Lean Six Sigma Green Belt Examination
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Part 3: Lean Six Sigma Black Belt
Black Belt DMAIC
- How Black Belts help Green Belts during DMAIC
- Predefine and Define
- Measure Phase
- DMAIC Programmes
- Governance
Enterprise Risk Management
Physical Cell Design and Optimising Flow
- Task and Work Cells
- Flow Improvement Objectives
- Practical Layout Design
Black Belt as a Trainer
- Characteristics of Adult Learners
- Three Common Learning Styles
- Preparing the Training
- Top Tips
Statistics Basics
- Introduction and SPC Refresh
- Common Terminology
- Measuring Uncertainty
- Minitab run-through
Process Capability
- Process Capability: Review from Green Belt
- Using Minitab to Estimate Process Capability
Introduction to Hypotheses Testing
- Hypotheses Tests
- Type I and Type II Errors
- Values Used by Minitab
Working with Hypotheses Tests
- Hypothesis Test Roadmap
- Testing for Normality
- Testing for Means
- Testing for Medians
- Testing for Standard Deviation
- Testing for Proportions and Percentages
Data Collection Planning for Hypotheses Tests
Design of Experiments (DOE)
Probability Distributions
- Overview
- Normal Distribution
- Binomial Distribution
- Poisson
- Exponential
- Weibull
Advanced Control Charts
- Introduction and refresher
- Key Control Charts
- Data Collection Planning for Control Charts
Measurement System Analysis
- Overview
- Understanding Gauge R&R
- Minitab Walkthrough
Lessons from Queue Theory
- Modelling Queues
- The Psychology of Queuing
Lean Metrics
- General Overview
- OEE and TEPP
- Overall Equipment Effectiveness
- Total Effective Process Performance
- First Time Quality
- Rolled Throughput Yield (RTY)
- Dock to Dock Time
- Build to Schedule
- Work in Progress (WIP)
- Order Fulfilment Metrics
- Using Lean Metrics
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Audience Profile
This training course is recommended for anyone interested in business performance improvement, particularly managers as the Black Belt certification displays a commitment to business efficiency development. Some other professions that may benefit from this qualification include Project Engineers, Business Analysts, Process Developers, and anyone working in production.
Corporate Training Options
Online Instructor Led
Live, Online Training by top Instructors and practitioners across the globe.
Onsite
Training
Conduct training at the work location you desired.
Classroom Training
The Venue will be ideally located and easy to access with covid-19 SOP's.
Overseas Training
Travel to any desired location for your training.
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